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The specialized machine (green dual headed Thermotron) show to the left was developed to produce a large number of bad seals in an inflatable mattress bladder. Instead of sealing the entire part in one stroke, which would have required an RF machine over 100KW and would have had issues on a regular bases due to the size of the seal area, Selaectric felt it was far more effective to join one RF Welder with a ‘dummy’ press to seal on baffle at a time. The most challenging part of this particular project was in the accuracy of the automated traveling base plate, which carried the materials for each bladder. However, when completed the specialized heating sealing machine was able to produce more sealed goods per hour than the companies existing, overpriced, RF heating sealing equipment.
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